Caliper Test System

Product description

Caliper test bench can be used for hydraulic brake caliper performance test, hydraulic caliper endurance test and pneumatic brake caliper performance test

Function and Usage

Hydraulic caliper performance test bench; hydraulic caliper endurance test bench; pneumatic caliper performance test bench

Features and Benefits

Hydraulic caliper performance test bench
1. It adopts a special high-precision booster device, stepless pressure regulation, and can generate a maximum pressure of 70Mpa. It adopts a high-precision pressure sensor to meet low pressure, medium pressure and experimental requirements. high pressure
2. High vacuum system, when pumping to absolute pressure below 100pa, a sealed valve to shut off the pressure
3. Use a large inertia motor to rotate the brake disc to maintain a stable speed during rotation;
4. The low pressure and high pressure parts of the hydraulic system are completely independent and do not affect each other
5. The test bench is equipped with an automatic oil draining system to reduce manual oil filling and ensure no air bubbles inside.
6. The test bench adopts fully enclosed protection and has an all-round alarm function to ensure work safety.

hydraulic caliper endurance test bench
1. The test bench is equipped with high-quality environmental chambers according to customer requirements, with wide temperature coverage and high control accuracy;
2. The use of high-precision proportional valves and durable superchargers, can accurately control the experiment pressure;
3. The test bench meets the needs of multi-station operation, and different stations are independently controlled;
4. The test bench is quite smart. If there is an abnormality on the test bench, the experiment will be automatically stopped, and the experimental curve at the time of stop will be recorded, which is convenient for users to find the cause of the abnormality. Reduce user labor costs;
5. The test bench adopts the motor control system, power monitoring, various safety interlocking devices, emergency stop, overheating, overcurrent, overvoltage and other protection functions, and the whole system is related electrical/mechanical safety chain interlock to prevent false start and misoperation equipped with devices; There is an emergency stop button on the control panel that can be stopped safely. In an emergency.

Air pressure caliper performance test bench
2. The test bench has semi-open structure, which is easy to operate and replace;
3. The test bench uses a high-precision proportional valve to accurately control the experimental pressure;
4. The large inertia motor is used to rotate the brake disc to ensure that the speed is stable during rotation and the system torque fluctuation is small (0.1 Nm);
5. The equipment is highly integrated, takes up little space and is cost-effective.

Technical Parameters

name
item

hydraulic caliper performance test bench

hydraulic caliper endurance test bench

Air pressure caliper performance test bench

 
 
 
Pilot projects

Vacuum sealing, high pressure sealing, low pressure sealing, fluid demand, caliper body rigidity, pressure breaking strength, piston rotation sensing, piston slip resistance, friction plate slip resistance, piston starting pressure, caliper assembly slip resistance, Drag torque, EPB caliper parking clamp force test, EPIPB caliper parking brake input and output characteristics

 
 
 
Normal temperature, high temperature and low temperature endurance test of hydraulic calipers

Assembly friction torque, caliper body slip resistance, starting force, piston driving force, self-adjusting clearance, air chamber sealing, release pressure and release pressure, static properties and other performance tests

 
pressure range

Low hydraulic range: 0~1Mpa;
High hydraulic range: 0~25Mpa;
Ultra-high hydraulic range: 0~60Mpa; Weather
pressure range: 0.05~0.9Mpa;

Hydraulic range: 0~25Mpa Air
pressure range: 0.05~0.9Mpa;

0.05 ~ 1.6MPa

rotation range

0~100rpm

/

0~100rpm

Hard measuring range

0~5mm

/

0~15mm

slip resistance

0~500N

/

0~500N

rate of increase

/

>25MPa/s

/

high and low temperature

/

-40~150℃

/

Implementation Standards

QC/T592-2013 “Hydraulic brake caliper assembly performance requirements and bench test method”

Sample Projects

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